Technical Notes

 

Gantry Inverter Parameters

AESI Service Department Customer Support -- Tech Note #A001
FMS/FA Technical Note: Gantry Inverter Information
 
Applies to: All Gantry Load/Unload Machines.
Last updated: January 2, 1997.
 

Gantry Inverter Parameters

ABB ACS 200 Controler
 
•
 Parameter Description Parameter Setting Values
Mitsubishi Freqrol-Z024-UL Controler
 
•
 Parameter Description Parameter Setting Values
 

ABB ACS 200 Controler - Parameter Description

Code
Parameter
Range
Default
Description
 
101
 OUTPUT f Display Only
-
 Frequency to motor
102

REF FREQ/LOC FREQ (L)

 f min to f max (f max
to f min, if f min > f max		 0 Hz Frequency refernce from
remote to Control Panel
103
 SPEED RPM Display Only
-
 Calculated motor speed
104
 OUTPUT 1 Display Only
-
 Motor current
105
 COPY Exit/Read/Write (0)/Set Factory
Def. (0)		 Exit Tranfers all settings to and from
control panel
106
 MIN FREQ 0.0 to 120/180/500 Hz
(1)		 0.0 Hz Ref. input min. frequency
107
 MAX FREQ 0.0 to 120/180/500 Hz
(1)		 50 Hz Ref. input max. frequency
108
 ACC 1 0.1 to 1800 sec. 3 sec time for f to f max
acceleration ramp
109
 DEC 1 0.1 to 1800 sec. 3 sec time for f to f max
deceleration ramp
110
 ACC 2 0.1 to 1800 sec. 3 sec time for f to f max
acceleration ramp
111
 DEC 2 0.1 to 1800 sec. 3 sec time for f to f max
deceleration ramp
112
 FAULT
MEMORY		 Display Only
-
 The last 3 fault
indications
113
 NOM RPM
(0)		 0 to 19999 1500 Nominal motor speed
114
 NOM FREQ 
(0)		 50 to 400 Hz 50 Hz Nominal motor frequency
115
 NOM VOLT
(0)		 200 to 240 V 220 V Nominal voltage of the
motor
116
 COS PHI
(0)		 0.04 to 0.99 0.75 Cos phi of the motor
117
 LANGUAGE GB/FIN/S/D/I/
F/E/NL/DK/CO		 English Display language
selection
1-2
 PAGE 2
PRESS *
-
-
 Press * to go to page 2
201
 OUTPUT V Display Only
-
 Output voltage to motor
202
 CON f1

0.0 to 120/180/500 Hz 
(1)

 5.0 Hz Override frequency 1
203
 CON f2 0.0 to 120/180/500 Hz 
(1)		 25.0 Hz Overrride frequency 2
204
 CON f3 0.0 to 120/180/500 Hz 
(1)		 50.0 Hz Override frequency 3
205
 I LIMIT 0.5 to 1.5 * I n 1.5 * I n Output current limit
206
 START (0) Acc Ramp/Flying/
Auto Boost/ Fly+Boost		 Acc
Ramp		 Conditions during motor
acceleration
207
 STOP (0) Coasting/Dec Ramp/
DC Brake		 Coasting Conditions during motor
deceleration
208
 RAMP (0) Linear/ Fast S/ Medium S/
Slow S		 Linear Acceleration/Deceleration
ramp shape selection
209
 REF
OFFSET (0)		 0V0mA/2V4mA/
Joystk/Custom		 0V0mA Analogue input minimum
and type selection
210
 A. OUT None/Out Freq/
Ref Freq/ Motor Cur		 None Analogue output content
211
 A. OUT
OFFS		 0mA/4mA 0mA Analogue output zero 
value
212
 SWITCH f
(0)		 1.0 to 16.0 kHz 8.0 kHz Modulation frequency
213
 CRIT f1L 0.0 to 120/180/500 Hz
(1)		 0.0 Hz Critical frequency 1 start
214
 CRIT f1H 0.0 to 120/180/500 Hz
(1)		 0.0 Hz Critical frequency 1 end
215
 CRIT f2L 0.0 to 120/180/500 Hz
(1)		 0.0 Hz Critical frequency 2 start
216
 CRIT f2H 0.0 to 120/180/500 Hz
(1)		 0.0 Hz Critical frequency 2 end
217
 IR COMP Off/0.1 to 60 V/Auto Off Low speed torque boost
function
218
 DC-BRAKE 1 to 250 sec 3 sec Duration of d.c. braking
219
 U/f RATIO
(0)		 Linear/Optimum Linear U/f in region below field
weakening point
220
 RESTART # Off/1 to 10/Cont 5 Number of faults limit for
Auto reset logic
221
 P. LOCK Open/Locked Open Parameter lock
2-1
 PAGE 1
-
-
 Press * to go to page 1

 

Notes:

(0) Parameters can only be altered with the ACS 200 stopped otherwise Start Is Active message is displayed.

(1) Depends on the selected nominal motor frequency (Page 1 parameter NOM FREQ).

(L) Indicates that the parameter can be altered in Local control mode only.
 
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Parameter Setting Values

  R1 R2 R3 R4 R6 R7
Address Number Vacuum Loader Unload Gripper Load Cart 1 Unload Cart 1 Load Cart 2 Unload Cart 2
 
101
 *1 *1 *1 *1 *1 *1
102
 0 Hz 0 Hz 0 Hz 0 Hz 0 Hz 0 Hz
103
 *1 *1 *1 *1 *1 *1
104
 *1 *1 *1 *1 *1 *1
105
 Exit Exit Exit Exit Exit Exit
106
 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz
107
 *2 *2 *2 *2 *2 *2
108
 2 sec 2 sec 1 sec 1 sec 1 sec 1 sec
109
 1 sec 1 sec 0.5 sec 0.5 sec 0.5 sec 0.5 sec
110
 3 sec 3 sec 3 sec 3 sec 3 sec 3 sec
111
 3 sec 3 sec 3 sec 3 sec 3 sec 3 sec
112
 *1 *1 *1 *1 *1 *1
113
 1700 1700 1380 1380 1380 1380
114
 60 Hz 60 Hz 50 Hz 50 Hz 50 Hz 50 Hz
115
 220 V 220 V 220 V 220 V 220 V 220 V
116
 0.78 0.78 0.73 0.73 0.73 0.73
117
 English English English English English English
201
 *1 *1 *1 *1 *1 *1
202
 10 Hz 10 Hz 15 Hz 15 Hz 15 Hz 15 Hz
203
 20 Hz 20 Hz 30 Hz 30 Hz 30 Hz 30 Hz
204
 30 Hz 30 Hz 50 Hz 50 Hz 50 Hz 50 Hz
205
 1.5 1.5 1.5 1.5 1.5 1.5
206
 AccRamp AccRamp AccRamp AccRamp AccRamp AccRamp
207
 DecRamp DecRamp DecRamp DecRamp DecRamp DecRamp
208
 Linear Linear Linear Linear Linear Linear
209
 0V0mA 0V0mA 0V0mA 0V0mA 0V0mA 0V0mA
210
 None None None None None None
211
 0mA 0mA 0mA 0mA 0mA 0mA
212
 8.0 Hz 8.0 Hz 8.0 Hz 8.0 Hz 8.0 Hz 8.0 Hz
213
 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz
214
 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz
215
 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz
216
 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz
217
 10 10 10 10 10 10
218
 3 sec 3 sec 3 sec 3 sec 3 sec 3 sec
219
 Linear Linear Linear Linear Linear Linear
220
 Off Off Off Off Off Off
221
 Open Open Open Open Open Open

 

Notes:

(*1) This address is used for Display Only.

(*2) This setting will vary from system to system depending on material weight. Test using heaviest material. Start with default setting and increase slowly until optimal safe speed.

R5 designates the roller table and does not use an inverter
 
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Mitsubishi Freqrol-Z024-UL Controler -Parameter Description

Parameter
No.
 Parameter Description Setting Range Initial Setting
 
1st
0
 Torque Boost (manual) 0-30% 6%
Function
1
 Max. Frequency Limit 0-120 Hz 120 Hz
"
2
 Min. Frequency Limit 0-60 Hz 0 Hz
"
3
 V/F (base frequency) 50-360 Hz 60 Hz
"
4
 3-Speed Setting (high speed) 0-360 Hz 60 Hz
"
5
 3-Speed Setting (middle speed) 0-360 Hz 30 Hz
"
6
 3-Speed Setting (low speed) 0-360 Hz 10 Hz
"
7
 Acceleration Time 0,0.1-3600 sec. 5 sec.
"
8
 Deceleration Time 0,0.1-3600 sec. 5 sec.
"
9
 Motor Thermal Relay 0-999.9 A (1)
2nd
10
 PWM Mode 0-15, 20-33 3
Function
11
 DC Dynamic Braking Time 0-10 sec. 0.5 sec.
"
12
 DC Dynamic Braking Voltage 0-10 % 8%
"
13
 Starting Frequency 0.5-10 Hz 0.5 Hz
"
14
 Applied Load Selection 0,1,2,3,10,11,12,13 0
"
15
 Jog Frequency 0-360 Hz 5 Hz
"
16
 Jog Acceleration/Deceleration Time 0,0.1-3600 sec. .5 sec.
"
17
 2nd Acceleration/Deceleration Time 0,0.1-3600 sec. 9999
"
18
 High Speed Maximum Frequency 120-360 Hz 120 Hz
"
20
 Frequency @ 10V Input Voltage 1-360 Hz 60 Hz
"
21
 Stall Prevention Level 0-200 % 150%
"
24
 Multi-speed Setting 4 0-360 Hz, 9999 9999
"
25
 Multi-speed Setting 5 0-360 Hz, 9999 9999
"
26
 Multi-speed Setting 6 0-360 Hz, 9999 9999
"
27
 Multi-speed Setting 7 0-360 Hz, 9999 9999
"
29
 Acceleration/Deceleration Pattern Selection 0,1,2 0
"
37
 Speed Display 0,1,2,4,6,8,10,11, to 9998 0
"
 
39
 Frequency @ 20 mA Input 1-360 Hz 60 Hz
"
42
 Up-to-frequency Detection 0-100 % 10%
"
43
 Output Frequency Detection 0.5-360 Hz 6 Hz
"
44
 Output Frequency Detection @ Reverse 0.5-360 Hz, 9999 9999
"
45
 DC Dynamic Braking Frequency 0-60 Hz 3 Hz
"
46
 External Thermal Relay Input Selection 0,1 0
"
47
 2nd Deceleration Time 0,0.1-3600 sec., 9999 9999
"
48
 2nd Torque Boost 0-30 %, 9999 9999
"
49
 2nd V/F (base frequency) 50-360 Hz, 9999 9999
"
50
 Retry Selection 0,1,2,3 0
"
51
 Retry Count @ Alarm Occurrence 0,1 to 10, 101 to 110 0
"
52
 Retry Execution Wait Time 0.01 to 360 sec. 1 sec.
"
53
 Retry Execution Count Display Erase 0 0
"
69
 Set by the Manufacturer
(DO NOT SET)
*
*
"
70
 FM Output Terminal Function Selection 0, 1 0
"
72
 Current Monitoring Output Gain 0-200 % 150%
"
73
 5V / 10V Input Selection 0, 1 0
"
74
 Current Input Selection 0, 1 0
"
75
 Reset Selection 0, 1 0
"
76
 Output Signal Selection 0, 1, 2 0
"
77
 Parameter Write Prohibition 0, 1, 2 0
"
78
 Reverse Rotation Prevention Selection 0, 1, 2 0
"
79
 Operation Mode Selection 0, 1, 2, 11, 12 0
3 rd
C-1
 Frequency Meter Calibration ----- -----
Function
C-2
 Bais for Frequency Reference Voltage 0-120 Hz 0 Hz
"
C-3
 Gain for Frequency Reference Voltage 1-360 Hz 60 Hz
"
C-4
 Bais for Frequency Reference Voltage 0-120 Hz 0 Hz
"
C-5
 Gain for Frequency Reference Voltage 1-360 Hz 60 Hz

 

Notes:

*1. Set values differ depending on inverter capacity.

1. For parameters marked with an asterisk, it is possible to change set values during operation in either PU-op or External mode. Pr.10 may only be changed while in PU-op mode. (Pr.77=0, initial setting)
   
2. Minimum setting step
   
  * Frequency………………0.01 Hz. Note, if frequency is 100 Hz or higher, it is 0.1 Hz.
  * Time……………………0.1 seconds. Note, if 0 is entered, 0.04 seconds is set.
  * Current…………………0.1 A
  * %………………………1%
3. The set value of 9999 indicates that "the function is active."
 
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Parameter Setting Values

  R1 R2 R3 R4 R6 R7
Address
            
Number
 Vacuum Loader Unload Gripper Load Cart 1 Unload Cart 1 Load Cart 2 Unload Cart 2
 
0
 6% 6% 6% 6% 6% 6%
1
 120 Hz 120 Hz 120 Hz 120 Hz 120 Hz 120 Hz
2
 0 Hz 0 Hz 0 Hz 0 Hz 0 Hz 0 Hz
3
 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz
4
 80 Hz 80 Hz 30 Hz 30 Hz 30 Hz 30 Hz
5
 30 Hz 30 Hz 30 Hz 30 Hz 30 Hz 30 Hz
6
 10 Hz 10 Hz 10 Hz 10 Hz 10 Hz 10 Hz
7
 1 sec. 1 sec. 1 sec. 1 sec. 1 sec. 1 sec.
8
 0.3 sec. 0.3 sec. 0.3 sec. 0.3 sec. 0.3 sec. 0.3 sec.
9
 9.5 A 9.5 A 9.5 A 9.5 A 9.5 A 9.5 A
10
 3 3 3 3 3 3
11
 0.5 sec. 0.5 sec. 0.5 sec. 0.5 sec. 0.5 sec. 0.5 sec.
12
 8% 8% 8% 8% 8% 8%
13
 0.5 Hz 0.5 Hz 0.5 Hz 0.5 Hz 0.5 Hz 0.5 Hz
14
 0 0 0 0 0 0
15
 5 Hz 5 Hz 5 Hz 5 Hz 5 Hz 5 Hz
16
 0.5 sec. 0.5 sec. 0.5 sec. 0.5 sec. 0.5 sec. 0.5 sec.
17
 9999 9999 9999 9999 9999 9999
18
 120 Hz 120 Hz 120 Hz 120 Hz 120 Hz 120 Hz
20
 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz
21
 150% 150% 150% 150% 150% 150%
24
 9999 9999 9999 9999 9999 9999
25
 9999 9999 9999 9999 9999 9999
26
 9999 9999 9999 9999 9999 9999
27
 9999 9999 9999 9999 9999 9999
29
 1 1 1 1 1 1
37
 0 0 0 0 0 0
39
 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz
42
 10% 10% 10% 10% 10% 10%
43
 6 Hz 6 Hz 6 Hz 6 Hz 6 Hz 6 Hz
44
 9999 9999 9999 9999 9999 9999
45
 3 Hz 3 Hz 3 Hz 3 Hz 3 Hz 3 Hz
46
 0 0 0 0 0 0
47
 9999 9999 9999 9999 9999 9999
48
 9999 9999 9999 9999 9999 9999
49
 9999 9999 9999 9999 9999 9999
50
 0 0 0 0 0 0
51
 0 0 0 0 0 0
52
 1 1 1 1 1 1
53
 0 0 0 0 0 0
69
 *1 *1 *1 *1 *1 *1
70
 0 0 0 0 0 0
72
 150% 150% 150% 150% 150% 150%
73
 0 0 0 0 0 0
74
 0 0 0 0 0 0
75
 0 0 0 0 0 0
76
 0 0 0 0 0 0
77
 0 0 0 0 0 0
78
 0 0 0 0 0 0
79
 0 0 0 0 0 0
C-1
 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz
C-2
 0 Hz 0 Hz 0 Hz 0 Hz 0 Hz 0 Hz
C-3
 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz
C-4
 0 Hz 0 Hz 0 Hz 0 Hz 0 Hz 0 Hz
C-5
 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz

Notes:

(*1) Used by the manufacturer, Do Not Set.

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