Technical Notes

   
Focus Adjustment Procedures

 

AESI Service Department Customer Support -- Tech Note: L014
 
Applies to: All Amada Laser Cutting Machines.
Last updated: November 08, 1996.


CATALOG

Focus adjustment procedures.

Pulsar 1212 with Fanuc 16LA Control

Pulsar 1212, 2415 and Altair models with Fanuc 16LB Control without NC Focus

Pulsar 1212, 2415 and Altair models with Fanuc 16LB Control with NC Focus

LC644II, and LC667II

LCE645 and LCE655

ApelioII, ApelioII V, ApelioIII V

Delta3015 II

 

Pulsar 1212 with Fanuc 16LA Control

FOCUS ADJUST

Call up or input the program for focus adjust. Load a sheet of 16 gauge(.060"), large enough to be held by all three clamps and touch both X gauge blocks. Set the G93 for the position you are going to cut. Open the oxygen bottle and set the regulator to 100psi. Set O2 low and O2 high to .5kg/cm2 and 1.5kg/cm2 respectively.

Press the Custom button. This will boot into the Material List. Cursor to "SPC1.5", press Input and then the Open soft key. This will bring up the Cutting Condition screen. Cursor down to a condition, 1 through 8, that has a feedrate of around 150ipm. Change the power to 800watts by moving the cursor to the power column, keying in the number 800 and pressing insert. Move to the frequency and change to 2000Hz. Set duty to 100%. Press the "save" soft key to store the changed data.

Press Function and Program buttons to get back to the program text. In the "Focus Adjust" program, set the M102 (material spec) and corresponding "E" code that was selected from the above procedure.

Turn off the HeNe. Go to Auto mode. Move the focus down 2mm by pressing the -B button and watching the dial indicator on the cutting head.

Press the Start button. After it cuts one line move the focus up 0.5mm and press start. Repeat this process until the lines appear narrower then wider.

Reset the control. Retract the axis.

Using a feeler gauge, determine which line is the narrowest. Move the focus to the point which corresponds to that line. Focus is now set at zero, so move the dial on the indicator so "0" is at the needle.
 
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Pulsar 1212, 2415 and Altair models with Fanuc 16LB Control without NC Focus

FOCUS ADJUST

Call up the FOCUS ADJUST Program. Load a 40" x 40" sheet of .060" Cold Roll. If the Customer Does not have that size sheet, the one they provide must be held by all Three Clamps and Touch both X Locate Pins. Set theG93 X and Y for the Position you are going to start cutting. Open the Oxygen Bottle and set the Regulator to 100psi. Set OXYGEN (LOW) and OXYGEN (MID) to .5kg/cm2 and 1.5kg/cm2, respectively, using the Manual Assist Gas Select Switch and the corresponding Regulator.

Press the CUSTOM Button. This will bring up the Material List or Cut Condition Screen. If it is on the Cut Condition Screen, press the Mtrl ListSoft Key. Cursor to SPC1.5 (SPC, denotes Cold Roll Steel and 1.5, denotes the Material Thickness), press the INPUT Button and then the Open Soft Key. This will select that Material. Press the Cut Cond. Soft Key to bring up the Cut Condition screen. Cursor down to a Condition, 1 through 9, that has a Feedrate of around 150.00. Change the Power to 800 watts by moving the Cursor to the PWR (S) Column, Keying in 800 and pressing the INPUT Button. Move to the Freq. Column and change to 2000. Set Duty (%) to 100. Press the Save Soft Key to store the changed Data.

Press the PROG button to get back to the PROGRAM Text. In the FOCUS ADJUST Program, set the M102(Material Spec) and the corresponding E code.

Turn the SHUTTER ENABLE Key Switch to ON. Go to MEMORY Mode. Move the Focus Down 3mm by adjusting the FOCUS ring on the cutting head.

Press the START Button. After it Cuts one Line, move the Focus Up 0.5mm by adjusting the FOCUS ring. Press START. Repeat this process until the Lines appear to become narrower, then widen.

Reset the Control. Retract the Axes.

Using a Feeler Gauge, determine which Line is the narrowest. Move the Focus to the point which corresponds to that Line. Focus is now set at Zero, so move the ARROW on the Cutting Head to 0.

 
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Pulsar 1212, 2415 and Altair models with Fanuc 16LB Control with NC Focus

FOCUS ADJUST

Call up the FOCUS ADJUST Program. Load a 40" x 40" sheet of .060" Cold Roll. If the Customer Does not have that size sheet, the one they provide must be held by all Three Clamps and Touch both X Locate Pins. Set theG93 X and Y for the Position you are going to start cutting. Open the Oxygen Bottle and set the Regulator to 100psi. Set OXYGEN (LOW) and OXYGEN (MID) to .5kg/cm2 and 1.5kg/cm2, respectively, using the Manual Assist Gas Select Switch and the corresponding Regulator.

Press the CUSTOM Button. This will bring up the Material List or Cut Condition Screen. If it is on the Cut Condition Screen, press the Mtrl ListSoft Key. Cursor to SPC1.5 (SPC, denotes Cold Roll Steel and 1.5, denotes the Material Thickness), press the INPUT Button and then the Open Soft Key. This will select that Material. Press the Cut Cond. Soft Key to bring up the Cut Condition screen. Cursor down to a Condition, 1 through 9, that has a Feedrate of around 150.00. Change the Power to 800 watts by moving the Cursor to the PWR (S) Column, Keying in 800 and pressing the INPUT Button. Move to the Freq. Column and change to 2000. Set Duty (%) to 100. Notice the Focus column on this cutting condition. You will be changing this parameter to adjust the focus point a bit later in this procedure. Press theSave Soft Key to store the changed Data.

Press the PROG button to get back to the PROGRAM Text. In the FOCUS ADJUST Program, set the M102(Material Spec) and the corresponding E code.

Turn the SHUTTER ENABLE Key Switch to ON. Go to MEMORY Mode.

Press the START Button. After it Cuts one Line, move the Focus Up or down 0.5mm by changing the value of the focus on the cutting condition 1-9 that was used in the previous steps. Repeat this process until the Lines appear to become narrower, then widen.

Reset the Control. Retract the Axes.

Using a Feeler Gauge, determine which Line is the narrowest. Move the Focus to the point which corresponds to that Line. Focus is now set at Zero. Select the Laser Parameter screen, and set the standard position to your new value.

 
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LC644II and LC667II

FOCUS ADJUST

I.
 Set the laser cutting system for the following cutting conditions.
A:

Material Thin plywood or corrugated cardboard
B:
 Laser Power 150 to 200 watts
C:

Assist Gas Air
D:

Assist Gas Pressure 3.0 kg
 
II.
 Input the following program into the NC and provide the missing information as needed.
 
  G90 G92 X______Y______Z______;
 

G65 P9100 I67;
  G65 P9101 Z3;
 

G93 X______Y______Z______;
 

N1;
  G00 X0 Y0;
  M98 P100;
 

G01 X0 Y-2 F200;
  M61;
 

M00;
  G94 X.5 Y0;
 

GOTO 1;
  G70;
  M30;

1.
 Push the He-Ne Laser button on the Z-Axis Assembly Control Panel to enable the He-Ne Laser.
2.
 Open the Z-Axis Assembly Cover.
3.
 While watching the lens Travel Indicator, push and hold the Lens Adjust Up Arrow button on the Z-Axis Assembly Control Panel until the dial indicator reads 80.
4.
 Lower the Z-Axis Assembly Cover.
5.
 Push the He-Ne Laser button on the Z-Axis Control Panel to disable the He-Ne Laser.
6.
 Run the Focal Point Test program.
7.
 When the program reaches the machine stop command (M00), push the He-Ne Laser button on the Z-Axis Control Panel to enable the He-Ne Laser, and open the Z-Axis Assembly Cover.
8.
 Mark the location (80) of the Lens Travel Indicator at the end of the cut on the material.
9.
 While watching the Lens Travel Indicator, push and hold the Lens Adjust Down Arrow button until the dial indicator moves down .5mm (The Lens Travel Indicator is in graduations of .1mm)
10.
 Lower the Z-Axis Assembly Cover.
11.
 Push the He-Ne Laser button on the Z-Axis Control Panel to disable the He-Ne Laser.
12.
 Push the Start button on the Carriage Control Panel.
13.
 Repeat steps 10-14 until you have reached (20) on the Lens Travel Indicator.
14.
 Retract all Axis to Home Origin Position.
15.
 Inspect the cuts in the material and determine which of the cuts have the narrowest cut width.
16.
 Push the He-Ne Laser button on the Z-Axis Assembly Control Panel to enable the He-Ne laser.
17.
 Open the Z-Axis Assembly Cover.
18.
 Using the Lens Adjust buttons on the Z-Axis Assembly Control Panel, move the dial indicator to the point at which the narrowest cut width occurred.
19.
 Turn the outside cover ring on the Lens Travel Indicator until the "0" lines up with the new position of the dial indicator. This is the Focal Point ("0" point) of the lens.
20.
 Lower the Z-Axis Assembly Cover.
21.
 Place the Mode Switch on the Machine control panel to Retract.
22.
 Push and hold the "X+", "Y+", and "Z+" Jog/Origin buttons on the Machine Control Panel until they illuminate.

 
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LCE645 and LCE655

FOCUS ADJUST

I.
 Set the laser cutting system for the following cutting conditions.
 
A:

Material Thin plywood or corrugated cardboard
B:
 Laser Power 150 to 200 watts
C:

Assist Gas Air
D:

Assist Gas Pressure 3.0 kg
 
II.
 Input the following program into the NC and provide the missing information as needed.
 
  G90 G92 X______Y______Z______;
 

G65 P9100 I67;
  G65 P9101 Z3;
 

G93 X______Y______Z______;
 

N1;
  G00 X0 Y0;
  M98 P100;
 

G01 X0 Y-2 F200;
  M61;
 

M00;
  G94 X.5 Y0;
 

GOTO 1;
  G170;
  M30;

1.
 Push the Aiming Laser button on the Z-Axis Assembly Control Panel to enable the Diode (red) Laser.
2.
 Open the Z-Axis Assembly Cover.
3.
 While watching the lens Travel Indicator, turn the Lens Adjusting ring up until the dial indicator reads 80.
4.
 Lower the Z-Axis Assembly Cover.
5.
 Push the Aiming Laser button on the Z-Axis Control Panel to disable the Diode Laser.
6.
 Run the Focal Point Test program.
7.
 When the program reaches the machine stop command (M00), push the Aiming Laser button on the Z-Axis Control Panel to enable the Diode Laser, and open the Z-Axis Assembly Cover.
8.
 Mark the location (80) of the Lens Travel Indicator at the end of the cut on the material.
9.
 While watching the Lens Travel Indicator, turn the Lens Adjusting ring down until the dial indicator moves down .5mm (The Lens Travel Indicator is in graduations of .1mm)
10.
 Lower the Z-Axis Assembly Cover.
11.
 Push the Aiming Laser button on the Z-Axis Control Panel to disable the Diode Laser.
12.
 Push the Start button on the Carriage Control Panel.
13.
 Repeat steps 10-14 until you have reached (20) on the Lens Travel Indicator.
14.
 Retract all Axis to Home Origin Position.
15.
 Inspect the cuts in the material and determine which of the cuts have the narrowest cut width.
16.
 Push the Aiming Laser button on the Z-Axis Assembly Control Panel to enable the Diode laser.
17.
 Open the Z-Axis Assembly Cover.
18.
 Using the Lens Adjusting ring, move the dial indicator to the point at which the narrowest cut width occurred.
19.
 Turn the outside cover ring on the Lens Travel Indicator until the "0" lines up with the new position of the dial indicator. This is the Focal Point ("0" point) of the lens.
20.
 Lower the Z-Axis Assembly Cover.
21.
 Push and hold the "X+", "Y+", and "Z+" Jog/Origin buttons on the Machine Control Panel until they illuminate.

 
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ApelioII, ApelioII V, ApelioIII V

FOCUS ADJUST

I.
 Set the laser cutting system for the following cutting conditions.
 
  G92X72.Y60.Z11.8
  G93X8.Y34.
  F100
  G0X0Y0
  M100
  G0Z.16
  G91
  N1G31P3Q1
  G24S200P2000Q100R.2
  G1Y2.
  G31P0
  G0X.3Y-2.
  GOTO1
  G50

1.
 Confirm that the Axis Reference and Safety Device On lights are on.
2.
 Turn the Mode Change switch to on, change to Auto mode and then return the switch to off.
3.
 Set a piece of 16ga mild steel in to the work clamps.
4.
 Turn the Laser Selection switch to CO2.
5.
 Press the Start button to execute the program.
6.
 Upon completion of the program, press the stop button on the carriage and then turn the Laser Selection switch to HeNe.
7.
 Open the right tool change door, turn the lens dial 4 graduations (.2mm) counterclockwise and then close the door.
8.
 Reset the stop button.
9.
 Repeat steps 5-9 changing the lens focus ring each time.
10.
 Press the Stop button on the carriage and open the tool change door.
11.
 Set the lens dial at the position where the narrowest cut width was obtained.
 
 
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Delta3015 II

FOCUS ADJUST

Call up the FOCUS ADJUST Program. Load a 40" x 40" sheet of .060" Cold Roll. If the Customer Does not have that size sheet, the one they provide must be held by all Three Clamps and Touch both X Locate Pins. Set theG93 X and Y for the Position you are going to start cutting. Open the Oxygen Bottle and set the Regulator to 100psi. Set OXYGEN (LOW) and OXYGEN (MID) to .5kg/cm2 and 1.5kg/cm2, respectively, using the Manual Assist Gas Select Switch and the corresponding Regulator.

Press the CUSTOM Button. This will bring up the Material List or Cut Condition Screen. If it is on the Cut Condition Screen, press the Mtrl ListSoft Key. Cursor to SPC1.5 (SPC, denotes Cold Roll Steel and 1.5, denotes the Material Thickness), press the INPUT Button and then the Open Soft Key. This will select that Material. Press the Cut Cond. Soft Key to bring up the Cut Condition screen. Cursor down to a Condition, 1 through 9, that has a Feedrate of around 150.00. Change the Power to 800 watts by moving the Cursor to the PWR (S) Column, Keying in 800 and pressing the INPUT Button. Move to the Freq. Column and change to 2000. Set Duty (%) to 100. Notice the Focus column on this cutting condition. You will be changing this parameter to adjust the focus point a bit later in this procedure. Press theSave Soft Key to store the changed Data.

Press the PROG button to get back to the PROGRAM Text. In the FOCUS ADJUST Program, set the M102(Material Spec) and the corresponding E code.

Turn the SHUTTER ENABLE Key Switch to ON. Go to MEMORY Mode.

Press the START Button. After it Cuts one Line, move the Focus Up or down 0.5mm by changing the value of the focus on the cutting condition 1-9 that was used in the previous steps. Repeat this process until the Lines appear to become narrower, then widen.

Reset the Control. Retract the Axes.

Using a Feeler Gauge, determine which Line is the narrowest. Move the Focus to the point which corresponds to that Line. Focus is now set at Zero. Select the Laser Parameter screen, and set the standard position to your new value.
 

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